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Services

Mag LED  is committed to putting the customer before anything else. We pride ourselves on building long-term relationships with our customers through our exceptional products and with superior service. But we offer more than just great lighting.

Mag LED is proud to offer a wide array of manufacturing services to help create a product that specifically suits your application. Our services include sheet metal fabrication, laser cutting/marking, custom packaging, injection molding, and more! View our list of services and see what we can do for you.

(631) 226-1000

PRINTED CIRCUIT BOARDS

PCB MANUFACTURING

Unlike many Lighting Manufacturing companies, Mag-LED manufactures all its PCB boards “in-house” at our state-of-the-art facility. We take pride in assuring every PCB we make meets our strict quality standards.

By utilizing the latest technologies in design and production along with an experienced staff, each PC Board is constructed for longevity. Every PC Board we produce is value-engineered resulting in savings that we pass along to our clients.

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PCB DESIGN

Mag-LED’s Engineers design each of our LED boards to meet specifications and surpass all expectations. Our products have become a staple in architectural, commercial, and residential lighting markets for many OEMs around the country.

From Drawing to Finished Module, we design PC Boards that fit your needs for any application. Up to 22″ x 22″ in-house, Larger Sizes available by contract with local vendors.

MANUFACTURING SERVICES

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CNC MACHINING

Computer Numerical Control is the automated control of machining tools by means of a computer. A CNC Machine processes a piece of material to meet specifications by following a coded programmed instruction and without a manual operator. This method is utilized heavily in our laser cutting and marking services.

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VERTICAL MILLING

Milling Machines are very versatile. They are used to machine flat surfaces, but can also produce irregular surfaces. They can also be used to drill, bore, cut gears and create slots.

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INJECTION MOLDING

At Mag LED, we’re able to manufacture many of our products by the process of Injection Molding. Injection Molding allows us to make watertight enclosures, molded plugs, and connectors. Mag LED also specializes in injection molding for housings or lenses that protect LED modules designed for our customers.

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TURNING

Turning is a material removal process, which is used to create rotational parts by cutting away unwanted material. The Turning Machine can be used on the exterior of the material being machined, or on the interior which is a process known as boring.

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VACUUM FORMING

The Vacuum form machine is utilized to create custom parts and accessories- a sheet of plastic is heated to a forming temperature, stretched onto a single-surface mold, and forced against the mold by a vacuum. This process can be used to form plastic into permanent objects such as protective covers and lenses.

Laser SERVICES

Laser Cutting

Our CO2 laser cutting machine can cut most organic materials. The twin-tube 150w laser is able to cut, engrave, and burn with the touch of a button. Our laser cutting machine is able to offer our customer custom-cut fire barriers for our LED boards, We also cut lenses and other translucent cover materials.

Laser Marking

Our Fiber Laser is used to mark boards for quality control. Using organic materials, a single 50W fiber laser is capable of marking any metal surface.

Plasma Cutting

Plasma Cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass, and copper- although other conductive metals may be cut as well.

FEATURED PRODUCTS

Need a little inspiration? Browse some of our most popular featured products and see what works for you!

CUSTOMERS

Thinking of shopping Mag LED? Join the club – view some of Mag LED’s most prominent clients.

Contact Us

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(631) 226-1000

For Poles, Post Tops & other Roadway/Commercial Fixtures, visit our sister company:

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